The terms “thermoformed” and “sandwich” refer to different construction methods used in the production of pickleball paddles.
Here’s an explanation of each type:
Thermoformed pickleball paddle: Thermoforming is a manufacturing process in which a sheet of material, typically a composite or polymer, is heated and molded into the desired shape. In the case of a thermoformed pickleball paddle, the paddle face is created by heating a sheet of material and shaping it into the paddle’s face and edge guard. Thermoformed paddles are often lightweight and offer good performance characteristics. They may have a smooth, glossy finish and can provide a consistent playing surface.
Sandwich pickleball paddle: A sandwich pickleball paddle is constructed by layering different materials together to create the paddle face. Typically, these paddles consist of a core material sandwiched between two face layers. The core material can be made of materials like polymer, Nomex, or aluminum, while the face layers are often made of composite materials such as fiberglass or carbon fiber. The combination of these materials allows for a balance of power, control, and durability. Sandwich paddles are known for their versatility and can offer a wide range of playing characteristics based on the materials used in their construction.
Both thermoformed and sandwich paddles have their own advantages and disadvantages, and the choice between them ultimately depends on personal preference. Factors such as weight, feel, power, control, and durability may vary between different paddles within each category. It’s recommended to try out different paddles and consult with experienced players to find the one that suits your playing style and preferences.